RECIPROCATING PUMPS DEFINITION BASICS AND TUTORIALS


There are two main types of pumps namely the dynamic and positive displacement pumps. Dynamic pumps consist of centrifugal, axial and mixed flow pumps. In these cases pressure is developed by the dynamic action of the impeller on the fluid.

Momentum is imparted to the fluid by dynamic action. Positive displacement pumps consist of reciprocating and rotary types. In these types a certain volume of fluid is taken in an enclosed volume and then it is forced out against pressure to the required application.

DESCRIPTION AND WORKING
The main components are:

1. Cylinder with suitable valves at inlet and delivery.
2. Plunger or piston with piston rings.
3. Connecting rod and crank mechanism.
4. Suction pipe with one way valve.
5. Delivery pipe.
6. Supporting frame.
7. Air vessels to reduce flow fluctuation and reduction of acceleration head and friction head.

A diagramatic sketch is shown below:


The action is similar to that of reciprocating engines. As the crank moves outwards, the piston moves out creating suction in the cylinder. Due to the suction water/fluid is drawn into the cylinder through the inlet valve.

The delivery valve will be closed during this outward stroke. During the return stroke as the fluid is incompressible pressure will developed immediately which opens the delivery valve and closes the inlet valve.

During the return stroke fluid will be pushed out of the cylinder against the delivery side pressure. The functions of the air vessels will be discussed in a later section.

The volume delivered per stroke will be the product of the piston area and the stroke length. In a single acting type of pump there will be only one delivery stroke per revolution.

Suction takes place during half revolution and delivery takes place during the other half. As the piston speed is not uniform (crank speed is uniform) the discharge will vary with the position of the crank. The discharge variation is shown in figure.


In a single acting pump the flow will be fluctuating because of this operation. Fluctuation can be reduced to some extent by double acting pump or multi cylinder pump. The diagramatic sketch of a double acting pump is shown in figure.


In this case the piston cannot be connected directly with the connecting rod. A gland and packing and piston rod and cross-head and guide are additional components. There will be nearly double the discharge per revolution as compared to single acting pump.

When one side of the piston is under suction the other side will be delivering the fluid under pressure. As can be noted, the construction is more complex.

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