BEARING USED IN MECHANICAL ENGINEERING LIFESPAN BASIC INFORMATION

When the ball or roller of rolling-contact bearings rolls, contact stresses occur on the inner ring, the rolling element, and on the outer ring.

Because the curvature of the contacting elements in the axial direction is different from that in the radial direction, the equations for these stresses are more involved than in the Hertz equations.

If a bearing is clean and properly lubricated, is mounted and sealed against the entrance of dust and dirt, is maintained in this condition, and is operated at reasonable temperatures, then metal fatigue will be the only cause of failure.

Inasmuch as metal fatigue implies many millions of stress applications successfully endured, we need a quantitative life measure. Common life measures are

• Number of revolutions of the inner ring (outer ring stationary) until the first tangible evidence of fatigue

• Number of hours of use at a standard angular speed until the first tangible evidence of fatigue

The commonly used term is bearing life, which is applied to either of the measures just mentioned. It is important to realize, as in all fatigue, life as defined above is a stochastic variable and, as such, has both a distribution and associated statistical parameters.

The life measure of an individual bearing is defined as the total number of revolutions (or hours at a constant speed) of bearing operation until the failure criterion is developed. Under ideal conditions, the fatigue failure consists of spalling of the load carrying surfaces.

The American Bearing Manufacturers Association (ABMA) standard states that the failure criterion is the first evidence of fatigue. The fatigue criterion used by the Timken Company laboratories is the spalling or pitting of an area of 0.01 in2.

Timken also observes that the useful life of the bearing may extend considerably beyond this point. This is an operational definition of fatigue failure in rolling bearings. The rating life is a term sanctioned by the ABMA and used by most manufacturers.

The rating life of a group of nominally identical ball or roller bearings is defined as the number of revolutions (or hours at a constant speed) that 90 percent of a group of bearings will achieve or exceed\ before the failure criterion develops. The terms minimum life, L10 life, and B10 life are also used as synonyms for rating life.

The rating life is the 10th percentile location of the bearing group’s revolutions-to-failure distribution. Median life is the 50th percentile life of a group of bearings. The term average life has been used as a synonym for median life, contributing to confusion. When many groups of bearings are tested, the median life is between 4 and 5 times the L10 life.

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