RESINS USED FOR PIPING BASIC INFORMATION AND TUTORIALS


Epoxies.
Epoxy resins are strong and have good resistance to solvents, salts, caustics, and dilute acids. Epoxies are cross-linked by curing agents which become an integral part of the polymer and affect the thermal, chemical, and physical properties of the polymer.

For instance, the maximum service temperature of epoxy pressure pipe cured with anhydrides is 180°F (83°C), and it has little resistance to caustics; that cured with aromatic amines can be used at temperatures above 225°F (107°C), and it has good caustic resistance.

The major use of epoxy pipe is in oil fields, where its resistance to corrosion and paraffin buildup makes it preferable to steel pipe for crude-collection and saltwater-injection lines. Other uses are in the chemical process industry, in heating and air conditioning, in food processing, for gasoline and solvents, and in mining applications (including abrasive slurry transport, communications ducts, and power conduits).

Polyesters.
Although typically not as strong as the epoxies, polyesters offer good resistance to mineral acids, bleaching solutions, and salts.The most commonly used polyester resins for pipe are isophthalic polyesters and bisphenol A fumarate polyesters.

Isophthalics have poorer resistance to caustics and oxidizers. Bisphenol A fumarates have improved resistance to these materials and are widely used in paper mills for bleach lines.

Isophthalic resin pipe is used in waste-treatment and power plants in services where corrosive conditions are not severe. Maximum operating-temperature limits for pressure pipe vary, depending upon the specific material, but are generally below 200°F (93°C).

Vinyl Esters.
These resins include chemical features of both epoxies and polyesters. Vinyl ester resins offer better chemical resistance, somewhat higher temperature limits, and better solvent resistance than ordinary polyesters but generally do not compare to epoxies in these properties.

Vinyl ester resins are preferred over polyesters because they are more chemical resistant than the isophthalics and less brittle than the bisphenol A fumarates.Typical services are in fertilizer plants (acid lines), chlorine plants (chlorine-saturated brine lines), and paper mills (caustic and black-liquor lines).

Furans.
Furan resins offer very good chemical, solvent, and temperature resistance—up to about 300°F (150°C). Because they extend the limitations of the other resins, they are often selected for use in the processing industries in place of exotic metal piping.

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