ALUMINUM MACHINING CUTTING TOOLS BASICS


Aluminum alloys are readily machined and offer such advantages as almost unlimited cutting speed, good dimensional control, low cutting force, and excellent life. Relative machinability of commonly used alloys are classified as A, B, C, D, or E.

Cutting Tools
Cutting tool geometry is described by seven elements: top or back rake angle, side rake angle, end relief angle, side relief angle, end cutting edge angle, and nose radius.

The depth of cut may be in the range of 1/i6-1/4 in. for small work up to l/2-\l/2 in. for large work. The feed depends on finish. Rough cuts vary from 0.006 to 0.080 in. and finishing cuts from 0.002 to 0.006 in.

Speed should be as high as possible, up to 15,000 fpm.

Cutting forces for an alloy such as 6061-T651 are 0.30-0.50 hp/in.3/min for a 0° rake angle and 0.25-0.35 hp/in.3/min for a 20° rake angle.

Lubrication such as light mineral or soluble oil is desirable for high production. Alloys with a machinability rating of A or B may not need lubrication.

The main types of cutting tool materials include water-hardening steels, high-speed steels, hardcast alloys, sintered carbides and diamonds:

1. Water-hardening steels (plain carbon or with additions of chromium, vanadium, or tungsten) are lowest in first cost. They soften if cutting edge temperatures exceed 300^0O0F; have low resistance to edge wear; and are suitable for low cutting speeds and limited production runs.

2. High-speed steels are available in a number of forms, are heat treatable, permit machining at rapid rates, allow cutting edge temperatures of over 100O0F, and resist shock better than hard cast or sintered carbides.

3. Hard-cast alloys are cast closely to finish size, are not heat treated, and lie between high speed steels and carbides in terms of heat resistance, wear, and initial cost. They will not take severe shock loads.

4. Sintered carbide tools are available in solid form or as inserts. They permit speeds 10-30 times faster than for high-speed steels. They can be used for most machining operations.

They should be used only when they can be supported rigidly and when there is sufficient power and speed. Many types are available.

5. Mounted diamonds are used for finishing cuts where an extremely high-quality surface is required.

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Tirox Steel said...

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Sagar Steel Corporation said...

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Amardeep Steel said...

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Kanak Metal & Alloys said...

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Western Steel Agency said...

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Amardeep Steel said...

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Strong Valves said...

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Ananka Fasteners said...

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bhansali said...
This comment has been removed by the author.
Amardeep Steel said...

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bhansali said...

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Yashdeep said...

Great write up. very informative. please also read Corten Steel Tube is a prominent manufacturer of ASTM A606 Type 4
in India.

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TIMEX METALS said...

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Manan Steels and Metals said...

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Yashdeep said...

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Charley said...

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inco011 said...

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Bright Steel Centre said...

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ziontubesalloys said...

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BHANSALI STEEL said...

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Inox Steel India said...

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Inox said...

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New Era Pipe Fittings said...

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Caliber Enterprises said...

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Nitech Stainless Inc said...
This comment has been removed by the author.
Riddhi Siddhi Metal Impex said...

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BHANSALI STEEL said...

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Manibhadra Fittings said...


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Shashwat Stainless said...

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FRP GRP said...

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Shrikant Steel said...

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Suresh Steel Centre said...

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Western Steel Agency said...


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Aashish Steel said...

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bhansali said...

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Metal Supply Centre said...

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Tubewell Steel & Engg.Co. said...

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Kanak Metal & Alloys said...

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Inox said...

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Gasco inc said...

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Ladhani Metal Corporation said...

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ziontubesalloys said...

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Metalica Forging Inc said...

Thank You for sharing this informative post 
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